Special 4D 5D Car Mats Cutting Machine by Vibration Knife
Ruizhou cnc cutting machine applies vibrating knife on the cutting head. It's possible to cut a wide range of car mats materials like Loop Material, PU-based Sponge, PU, Composite Material, PVC; Rubber; Jean etc.Due to the good performance and stable quality, Ruizhou sample cutters have been widely used for automotive interior (universal car mats, special car mats, car seats, handle parts ...) sample making or small bulk production.
Parameter
| Cutting speed |
0-1200mm/s |
| Cutting thickness |
0-25mm(Common); 0-50mm(High) |
| Cutting Materials |
Corrugated paper, Honeycomb board, Cardboard, Plastic, Rubber board, Grey board, PVC, PU, Acrylic, composite materials, etc. |
| Tools |
Oscillating knife
V-cut, router, creasing wheel, punching tool,
Marking pen |
| Material fixing method |
Divisional vacuum absorption |
| Mechanical resolution |
0.07mm |
| Software resolution |
0.025mm, 0.01mm, 0.1mm (optional) |
| Interface of transmission |
Network port |
| Buffer capability |
Once fast transfer |
| Command system |
HP-GL and GP-GL compatible formats |
| Digital Control Panel |
Touch screen |
| Transmission Materials |
Imported straight line guide track, gear rack |
| Motor |
Servo motor |
| Cutting Blade Rotate |
18000r/min |
| Working Voltage |
AC 220V ± 10%, 50HZ (Machine); AC 380V ± 10%, 50 HZ (Air Pump) |
Tools & Functions
This package cutting machine has a multifunctional working head. The working head can be installed with different working tools. With different working tools this package cutting machine is professional and suitable fo users with various kinds of purpose.
1. Oscillating cutting tool: it is the main cutting tool with a vibrating knife. The characteristics are fast, accurate and no burning nor smell.
2. Creasing wheel tool: a set of creasing wheel with four different sizes can make good folding lines according to your different materials.
3. V-cut tool: this is special for V groove making when it comes to materials like honeycomb board, gray board and other relatively thicker materials.
4. Router: this is specialized for Acrylic cutting and other hard material cutting.
5. CCD: camera, professional for positioning for print materials. Automatic and precise.
6. Pen: it is for drawing line, patterns, pictures or just marking.
Advantages:
1. Time Saving: The machine cuts by vibration knife. It's possible to finish cutting 3 pieces of 4D or 5D car mats within 3 minutes, much faster than cutting by hand. It guarantees fast output of customized car mats.
2. Material Saving: Pattern nesting can be done and checked carefully before cutting, avoiding hiden lost during careless cutting by workers. It can save at least 5% materials than manual cutting.
3. Storage Room Saving: Cut whatever you want, whenever you need. No need to have a large storage room for a large quantity of ready car mats.
4. Flexibility: Each customer can pick up the materials, patterns they like to make the special car mats for their special cars, expending a large automotive beauty industry at your end!
General Production Procedures for Special Car Mats:
1- Get ready for the car mats models
You can make the car mats by scanning paper patterns using A0 digitizer to make digital pattern files.
Or you cna use 3D scanner to scan the car and directly get the car mats digital files.
2- Car mats pattern nesting
You can do the pre-nesting by using automatic nesting software or do it manually.
3- Material preparation
Choose the material and patterns you like from your materials.
4- Car mats cutting
Send the digital car mats file to the machine and start cut on your material. You can pick up the parts after a few minutes.
5- Car mats rapping and stitching
Collect all the cut parts to the stitching room, make the rapping of the edge by using the rapping machine. Join the parts by using stitching machines.
Characteristics:
1. Fast, 1200mm/s. Minimal setup allows you to react quickly and effectively to any subsequent changes. Convert your ideas into reality, and present your customers with proposed designs in seconds!
2. Accurate. 0.2mm tolerance and zero mistake in repeating.
3. Compatible. Any files in DXF or PLT formats are compatible with RUIZHOU cutting machine. Many software supported like AutoCAD, CorelDRAW, AI, etc.
4. Esay in operating. The user-friendly HMI with an HD touch screen is convenient and easy for users to learn and operate.
5. Multifuncitonal and easy in tools changing.
Package
The package is one part of the factory production line. The standard overseas wooden package has also to be quality controlled in order to guarantee the products be perfect when they arrive at your hands.
Company Show
Since 1995, RUIZHOU has been concentrating on researching and developing of CAD/CAM system. At present. RUIZHOU is a National High-Tech Enterprise famous at home and abroad. During the past years it has been developing better and better with winning lots of honors on the way. According to the evaluation by HC International Inc in 2014, our company is the TOP ONE supplier in the domestic soft material cutting system area. Ruizhou has been awarded "Top Ten Footwear Machine Enterprise""Top Ten Innovative Enterprise""The Most Influential Enterprise".RUIZHOU has gained over 50 patents. They are 5 China Invention Patents, 24 Utility Model Patents, 9 Design Patents and 13 Software Copyrights. And there are 7 Invention Patents and 2 PCT Patents under auditing.
